[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 483: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 112: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/bbcode.php on line 112: preg_replace(): The /e modifier is no longer supported, use preg_replace_callback instead
[phpBB Debug] PHP Warning: in file [ROOT]/includes/functions.php on line 4688: Cannot modify header information - headers already sent by (output started at [ROOT]/includes/functions.php:3823)
[phpBB Debug] PHP Warning: in file [ROOT]/includes/functions.php on line 4690: Cannot modify header information - headers already sent by (output started at [ROOT]/includes/functions.php:3823)
[phpBB Debug] PHP Warning: in file [ROOT]/includes/functions.php on line 4691: Cannot modify header information - headers already sent by (output started at [ROOT]/includes/functions.php:3823)
[phpBB Debug] PHP Warning: in file [ROOT]/includes/functions.php on line 4692: Cannot modify header information - headers already sent by (output started at [ROOT]/includes/functions.php:3823)

West of Scotland RSOC • View topic - Series 2 RST upgrades :D . . 2.0ltr something :P

Series 2 RST upgrades :D . . 2.0ltr something :P

For all your resto & rebuild Pics.

Series 2 RST upgrades :D . . 2.0ltr something :P

Postby peterRST » Wed Dec 30, 2009 8:17 pm

here's the progress I've been making on some upgrades on my Escort RST S2... :)

Image

after the summer I put the escort in the garage for a bit of restoration and to install the 2.0ltr zvh I've been building in my spare time this year..
up on stand ready for the work to start..
Image

I picked up a low mileage st170 bottom end from a online auction for a very good price :D

Image

and took it apart for some fettling . . :razz:

Image
Image

first thing was to clean the block up, clear all the oil galleries and give it a coat of red engine paint ;)

Image

so far ive rebuilt the bottom end with new bearings, gaskets, full set of ARP fasteners all through.. rotatioally balanced the crank, flywheel, and clutch cover and reassembled it :D :D

Image
balanced crank back in with the new bearings :D

I'll try and keep this updated as i go along with the rebuild :)
Last edited by peterRST on Sat Sep 22, 2012 11:42 am, edited 1 time in total.

PBS Engineering Ltd - Performance Engines and Motorsport Prep.
Zetec, ZVH and xflow engine building.
PEC Engine Components. KSport Braking Systems. BC Racing Suspension.
peterRST
Club Member
Club Member
 
Posts: 303
Joined: Wed May 21, 2008 9:13 am

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby Big Ian » Wed Dec 30, 2009 9:31 pm

NICE ONE PETER,WHAT SORT OF POWER ARE YOU LOOKING FOR OUT OF THIS :)
Image
back in the saddle,yeeeee,haaaaaaaaaa
User avatar
Big Ian
 
Posts: 150
Joined: Sun Feb 24, 2008 3:43 pm
Location: under my vee dub

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby Ade » Wed Dec 30, 2009 9:54 pm

Looks good! What are doing about turbo and management etc on it?
User avatar
Ade
Club Member
Club Member
 
Posts: 264
Joined: Tue Jan 01, 2008 2:33 pm
Location: Glasgow

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby Stu/RS » Wed Dec 30, 2009 10:42 pm

Nice engine upgrade to match its looks Peter. Diamond Cuts look right at home on the S2 8-)
Image
"IF YOU WEREN'T THERE, YOU WONT UNDERSTAND"
Stu/RS
Group Official
Group Official
 
Posts: 999
Joined: Mon Dec 31, 2007 3:16 pm
Location: Motherwell

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby SHIFTY » Wed Dec 30, 2009 10:56 pm

lookin good 8-)
User avatar
SHIFTY
 
Posts: 688
Joined: Mon Dec 31, 2007 4:02 pm
Location: In the workshop or out gettin some sideways!

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby johnl » Wed Dec 30, 2009 11:05 pm

looking good m8
User avatar
johnl
 
Posts: 14
Joined: Fri Feb 20, 2009 1:23 pm

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby peterRST » Thu Dec 31, 2009 7:13 pm


PBS Engineering Ltd - Performance Engines and Motorsport Prep.
Zetec, ZVH and xflow engine building.
PEC Engine Components. KSport Braking Systems. BC Racing Suspension.
peterRST
Club Member
Club Member
 
Posts: 303
Joined: Wed May 21, 2008 9:13 am

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby peterRST » Wed Jan 27, 2010 9:34 pm

time for a wee update :)
with the block and balanced crank assembled it was time to put the rods and piston's in...

Image
these are the st170 rods and mahle pistons, me and my dad machined 1mm off the top using a milling machine to reduce the compression ratio :D I had to order new rings from Mahle in Germany coz they are different from normal zetecs pistons. :lol:

installed pistons and rods ->
Image

the st170 sump is the 2 piece sump like the Black-Top zetec's, these will work well in the Series2 RST but i put some inlet unions in for the oil returns from the turbo at the front :) I drilled through cast in mounting bosses that are spare in the side of the upper sump and drill and tapped for some unions
Image
Image
return from breather system in the back->
Image
Image

Will get some more pictures of the progress when i get chance to download them :D

PBS Engineering Ltd - Performance Engines and Motorsport Prep.
Zetec, ZVH and xflow engine building.
PEC Engine Components. KSport Braking Systems. BC Racing Suspension.
peterRST
Club Member
Club Member
 
Posts: 303
Joined: Wed May 21, 2008 9:13 am

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby boeb » Wed Jan 27, 2010 9:41 pm

you dont cut any corners peter al give you that 8-) 8-) 8-) av seen this car when it had old engine and it was mint now youve got even more power :cry: :cry: :cry: keep them coming mate :D :D
Hahaha keep on laughing
boeb
Club Member
Club Member
 
Posts: 758
Joined: Mon Dec 31, 2007 7:56 pm
Location: wishaw

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby rspaul1974 » Wed Jan 27, 2010 9:42 pm

well done m8 looking good 8-)
rspaul1974
 
Posts: 151
Joined: Sat Apr 26, 2008 8:03 pm

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby peterRST » Wed Jan 27, 2010 9:52 pm

cheers guys, hoping for a nice reliable engine that will last well. . . and give a nice power increase too ;)

PBS Engineering Ltd - Performance Engines and Motorsport Prep.
Zetec, ZVH and xflow engine building.
PEC Engine Components. KSport Braking Systems. BC Racing Suspension.
peterRST
Club Member
Club Member
 
Posts: 303
Joined: Wed May 21, 2008 9:13 am

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby boeb » Wed Jan 27, 2010 9:54 pm

fancy building another 1 :lol: :lol:
Hahaha keep on laughing
boeb
Club Member
Club Member
 
Posts: 758
Joined: Mon Dec 31, 2007 7:56 pm
Location: wishaw

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby peterRST » Wed Jan 27, 2010 10:04 pm

yeah sure, I'm starting to get the hang of putting zvh's together :D if i could build engines for a day job i definately would :)

PBS Engineering Ltd - Performance Engines and Motorsport Prep.
Zetec, ZVH and xflow engine building.
PEC Engine Components. KSport Braking Systems. BC Racing Suspension.
peterRST
Club Member
Club Member
 
Posts: 303
Joined: Wed May 21, 2008 9:13 am

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby rosco » Wed Jan 27, 2010 10:25 pm

mint mate, lookin forward to seein it go!
rosco
 
Posts: 178
Joined: Tue Feb 05, 2008 5:28 pm

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby peterRST » Thu Feb 04, 2010 4:59 pm

time for another update... :)

I had the st170 sump powder coated and bolted on :)

Image

i put the flywheel on, its an rs turbo 220mm item, i had to drill the flywheel bolt holes out by 0.5mm to 11mm..

Image

...with an AP cerametallic clutch :D

Then i moved onto building the Stg3 Big Valve cylinder head up..

Image
nice big stainless valves, brandnew rockers, collets and aluminium valve spring retainers 8-) 8-)
Image

this was the engine in the stand, i timed the Piper285t2 cam up using the vernier, sorted out a few bits and bobs and got it ready for installing into my Escort . . . :D
Image

which is what i did today ->
Image

engine installed on its mounts..
Image

hope to have it ready to run soon :)

PBS Engineering Ltd - Performance Engines and Motorsport Prep.
Zetec, ZVH and xflow engine building.
PEC Engine Components. KSport Braking Systems. BC Racing Suspension.
peterRST
Club Member
Club Member
 
Posts: 303
Joined: Wed May 21, 2008 9:13 am

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby Dereksjoint » Thu Feb 04, 2010 7:16 pm

Looks awesome Peter well done mate ;)


Meant to ask you last night, what engine management are you planning on running :?:
Image
User avatar
Dereksjoint
Administrator
Administrator
 
Posts: 428
Joined: Mon Dec 31, 2007 6:35 pm
Location: Kilmarnock

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby peterRST » Sat Feb 06, 2010 4:01 pm


PBS Engineering Ltd - Performance Engines and Motorsport Prep.
Zetec, ZVH and xflow engine building.
PEC Engine Components. KSport Braking Systems. BC Racing Suspension.
peterRST
Club Member
Club Member
 
Posts: 303
Joined: Wed May 21, 2008 9:13 am

Re: Series 2 RST upgrades :D . . 2.0ltr zvh st170

Postby davie 3 door » Sat Feb 06, 2010 5:21 pm

Not long now peter, great new set up you have there.
Should be nice and reliable now!! :D
Image

"You dont need drink to have a good time!" S Fulton-Mull 2011
davie 3 door
Club Member
Club Member
 
Posts: 413
Joined: Mon Dec 31, 2007 3:24 pm
Location: Wishaw

Re: Series 2 RST upgrades :D . . 2.0ltr something :P

Postby peterRST » Sat Sep 22, 2012 11:52 am

hello,

thought I'd start up the rebuild thread for my Series 2... so now its the re-re-build thread :lol:

story so far -

I started building a full 2ltr zetec turbo and doing a bit of restoration work including seam welding in preparation for some big power ;)

I started by taking out the standard fuse box and repairing the bulkhead

Image

Image

the fuse box will live inside the car now :)

then it was the turn of the battery tray to come out, when i took this out the joint between the inner wing and passenger footwell required renewing
Image

Image

edge of bulkhead above brake servo mount

Image

Image
Last edited by peterRST on Fri Aug 30, 2013 10:42 pm, edited 3 times in total.

PBS Engineering Ltd - Performance Engines and Motorsport Prep.
Zetec, ZVH and xflow engine building.
PEC Engine Components. KSport Braking Systems. BC Racing Suspension.
peterRST
Club Member
Club Member
 
Posts: 303
Joined: Wed May 21, 2008 9:13 am

Re: Series 2 RST upgrades :D . . 2.0ltr something :P

Postby peterRST » Sat Sep 22, 2012 4:15 pm

Where the bulkhead meets the inner wing needed a wee repair too

Image

and from the outside (yes i did cut a big hole in the wing :twisted: )

Image

repair patch made

Image

tacked in

Image

fully welded

Image
Image

and some seam welding done too :)
Image

PBS Engineering Ltd - Performance Engines and Motorsport Prep.
Zetec, ZVH and xflow engine building.
PEC Engine Components. KSport Braking Systems. BC Racing Suspension.
peterRST
Club Member
Club Member
 
Posts: 303
Joined: Wed May 21, 2008 9:13 am

Next

Return to Restorations & Rebuilds

Who is online

Users browsing this forum: No registered users and 1 guest

cron