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West of Scotland RSOC • View topic - series 1 4x4 cossy

series 1 4x4 cossy

For all your resto & rebuild Pics.

Re: series 1 4x4 cossy

Postby paul-h » Fri Mar 16, 2012 7:12 pm

magic mate! love the attention to detail in this car!

Poor garage door!! :D
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Re: series 1 4x4 cossy

Postby cutch » Sun Mar 18, 2012 7:28 am

Cranking an testing everything before start up

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Re: series 1 4x4 cossy

Postby cutch » Sun Mar 18, 2012 7:56 am

Right its been a busy couple of days and I cant thank Will enough for his hard work. He has pulled some long shifts on this car but his work is exemplary! I love it, the engine bay is tidy as!

Tested the donor chassis loom.

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Couple of randoms

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Fuel system finished and all aeroquipped! Love the stuff that could get addictive!

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Nice tidy hoses

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Breather hiding up there too

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Return line in the background

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Route to front

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One of my favourites

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The mess inside

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Found the one from stripping the donor loom!

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Ready to start up

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Forgot to take some pics of my remote filter that I spent so long aero quiping

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Put the centre caps on the wheels and got it onto the ground


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Some of Wills nice wiring and braiding

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Will fixed a lot of plugs etc that were worn/split etc

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Then we did this!!

Will get a better one this morning but this was at 02:40am……yes AM!! The missus was not happy! Came down and shouted at us complaining about the neighbours……don’t think she understands eh!

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Re: series 1 4x4 cossy

Postby cutch » Sun Mar 18, 2012 5:13 pm

Some pics in the sunshine after I REVERSED it out the garage!! Haha love it.

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And heres the vids!



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Re: series 1 4x4 cossy

Postby cutch » Sun Mar 18, 2012 6:28 pm

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Re: series 1 4x4 cossy

Postby Stevie8ball » Sun Mar 18, 2012 6:59 pm

Looks fookin minted hard graft has paid off :) :) :)
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Re: series 1 4x4 cossy

Postby cutch » Mon Mar 19, 2012 10:02 pm

Well the cars back in its hole for a while!



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Forgot the strut brace the other day so laid it on for a quick snap



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Re: series 1 4x4 cossy

Postby cutch » Thu May 03, 2012 10:02 pm

Right finally got back onto the car today after having to go into hospital to get my knee operated on! Not a nice experience but it seems to be fixed...



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Started puting the interior into the car, got the carpet in and cut the middle section out to make it fit!



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Put the rear seat in and seat belts



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And i could only get the passenger side in as I can only find that sides modified runners!



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Now I am missing interior C pillars, B pillars are broken, interior door sills, and inside window scrapers.
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Re: series 1 4x4 cossy

Postby DALSY » Fri May 04, 2012 10:46 am

wont be long now cutch, when is its first outing?

cars looking brilliant
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Re: series 1 4x4 cossy

Postby cutch » Fri May 04, 2012 6:17 pm

next time i am home mate (another month), still got to tidy up some wiring,

Gibby said that you have the tool for the gromits that hold on the rear spoiler? Would it be possible to borrow it one day next week, its going up to Allys to finish all the kit caps.
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Re: series 1 4x4 cossy

Postby Stu/RS » Fri May 04, 2012 6:47 pm

8-) Nearly there Cutch 8-) Lovin' this thread 8-)

Diamond Cuts are deffo the way to go...... standard-ish/ sleeper looks, but "COSWORTH" power, great combo :mrgreen:
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"IF YOU WEREN'T THERE, YOU WONT UNDERSTAND"
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Re: series 1 4x4 cossy

Postby cutch » Tue May 08, 2012 7:56 am

Well thanks to RSmatt for sending me some hose and Carlo for offering too i managed to get my breather done,

Made up a template for the bracket,

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Cut out and painted up,

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On inner wing

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Breather on with hoses, the one ontop of the rocker cover is going to be replaced with one from Roose so that i get a nice 90 deg bend in it and the correct id at both ends. But the one i was struggling with was fixed with Matts donation!

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Strut brace lying ontop,

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Now going out to do the heatshield.

Heatshield template made,

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And after god knows how many times in and out!

[IMG]http://i263.photobucket.com/albums/ii133/cutch999/20120506_190216.jp
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Think i did ok for my first time!

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And now my engine bay should be nearly finished...

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Tomorrow sort out something on the wipers, prime the power steering and bolt down the fuse box.
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Re: series 1 4x4 cossy

Postby cutch » Tue May 08, 2012 7:57 am

Right I have bought both of these to try and connect my shortened my handbrake cable,

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the first one is my prefered one obviously because it looks nicer and i will be testing it on an old cable first to see how strong it is, the second bunch is tried and tested but wont look as good, I was going to slide some heat shrink over it to hide them.

what do you lot think?

Both on ebay heres the links....

http://www.ebay.co.uk/itm/370582743616? ... rksid=p398 4.m1497.l2649

http://www.ebay.co.uk/itm/400295339416? ... rksid=p398 4.m1497.l2649
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Re: series 1 4x4 cossy

Postby cutch » Wed May 09, 2012 5:38 pm

Right got a start on the boot today, ignore the parcel shelf supports hanging down, the rivets i had were not long enough to hold them!



Had to trim down each side of the boot trim beacuse nothing fits any more!



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The floor is now higher than it used to be in the escort, so i trimmed the bottom off, and held in place with the double sided velcro you get out of halfords.



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Trimmed so that my strut brace fits.



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Had to trim the carpet to fit too, after alot of cutting one small peice at a time...



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Just needs a clean!!!
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Re: series 1 4x4 cossy

Postby boeb » Wed May 09, 2012 9:36 pm

Looking well good mate.....with the looks of that boot u have a new trade 8-) :lol:
Hahaha keep on laughing
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Re: series 1 4x4 cossy

Postby john-v6 » Wed May 09, 2012 10:17 pm

Looks factory mate. Can't wait to see it in the flesh. 8-)

CheeRS John
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Re: series 1 4x4 cossy

Postby cutch » Thu May 10, 2012 10:24 am

haha cheers, the pictures are pretty good to be honest!
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Re: series 1 4x4 cossy

Postby cutch » Fri May 11, 2012 10:12 pm

today i sorted out the fuel leak on the fuel filter and put my b pillars and c pillars on, forgot to take any pictures but i did take a wee video of it while i warmed her up and checked for any leaks!!


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Re: series 1 4x4 cossy

Postby mikeymikeyp » Sun May 13, 2012 8:57 pm

iv got a spare ford handbrake cable I think it may be a mk3 van mate its new and doing fuk all if you want it to mock up with ;) ;)
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Re: series 1 4x4 cossy

Postby cutch » Mon May 14, 2012 8:58 pm

Thanks mate, shouldnt need it but thanks for the offer mate,

Well today i measured up my hoses that i am getting roosemotorsport to make, and it was time to get rid of the donor car;

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To make space for this!!!

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